Today with the day by day rising fuel prices it is very important for process plants to minimize the utility costs. Steam being the most commonly used utility for heating as well as cooling across all industry segments, it contributes to major part of utility cost.
We offer services to our customers to optimize their fuel bill through
Steam & Condensate System Audit of existing plant
Designing of Complete Steam & Condensate Systems for New Project
In this section, steam generation efficiency is evaluated. Potential for the enhancing the boiler efficiency & Steam to Fuel ratio is prime focus.
In this section, Steam distributing pipe sizing, insulation, pressure reduction etc. are checked as per the process requirement, steam consumption & pressures.
In this section, the actual steam consumption is compared with the ideal theoretical steam consumption & methods to reduce the gap between them are suggested. Also, potential areas to reduce the batch timings & enhance the production are studied.
In this section, the proper condensate & flash steam recovery system is designed to recover each drop of pure condensate & flash steam.
Also, the potential for the recovery of heat from any waste heat sources are explored.
We help our customers to reduce their fuel bill by not only auditing the plant but partnering with the customer for energy conservation throughout the process of :
Studying the existing plant,
Designing of the energy conservation project,
Implementing the same,
Monitoring them after implementation,
Evaluating the savings achieved,
Training of the engineering, maintenance & Boiler team so as to sustain the savings for long term.
We balance performance & cost through adaptive & flexible approach.